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SAG Mill Ball Sizing - Grinding & Classification Circuits ...

2021-7-29 · With high aspect ratio SAG mills total charge to ball charge ratio should be greater than 2 (up to 2.5) for a coarse mill feed (say F80 > 110 mm). If the mill feed size is fine, say 50 mm or 30 mm, then you are looking at a total charge to ball charge ratio of about 1.5-1.6.

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SAG mill ball charge determination and its influence

1990-5-24 · Abstract: In semi-autogenous grinding (SAG), the grinding mill inventory, (i.e. volume of total charge, volume of ball charge, etc.) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t). A two-dimensional graphical method is presented for determining the actual ball charge within the total charge when parameters such as total volume, power draw and total mill charge

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Autogenous and Semi-Autogenous Mills - ScienceDirect

2016-1-1 · The mill is 8.23 m diameter by 12.19 m effective grinding length (EGL) or inside liner length. The mill is operated in a single-stage grinding circuit. Most AG and SAG mills have slotted steel and rubber liners and are fitted with lifter bars. The liners are either waved or grid type.

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Optimization of the Design of SAG Mill Internals Using ...

2015-2-13 · Ball Size Evaluation The selection of an optimum top ball size for a large SAG mill is determined by several factors: wear rate, particle breakage effectiveness and liner damage. This example shows how 3D DEM can be used to provide quantitative input on each of

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Optimizing your SAG mill operation - International

2007-3-21 · It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

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Mill Charge - an overview | ScienceDirect Topics

According to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed. SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 and 75% of

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Optimization of the make-up ball charge in a grinding

The −20 + 10 mm fraction pebbles are compared with steel balls as media for grinding of a copper concentrate in a vertical stirred mill, which obtained from a 7.0 m diameter × 3.5 m SAG mill

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(PDF) Influence of feed size on AG / SAG mill

Tracking the mill performance showed that the mill power consumption decreased from 9.49 to 6.63 kWh/t (a nearly 30% reduction), P80 of the mill product decreased from 611 to 355μm, and the mill ...

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AN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND

2014-10-1 · 3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball charge) Incompetent ore 5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher

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SAG mill ball charge determination and its influence

1990-5-24 · Abstract: In semi-autogenous grinding (SAG), the grinding mill inventory, (i.e. volume of total charge, volume of ball charge, etc.) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t). A two-dimensional graphical method is presented for determining the actual ball charge within the total charge when ...

Read More
Optimizing your SAG mill operation - International

2007-3-21 · It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

Read More
Optimization of the Design of SAG Mill Internals Using ...

2015-2-13 · Ball Size Evaluation The selection of an optimum top ball size for a large SAG mill is determined by several factors: wear rate, particle breakage effectiveness and liner damage. This example shows how 3D DEM can be used to provide quantitative input on each of

Read More
FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

2016-6-15 · respect with SAG mills being increasingly less sensitive as the ball charge is increased (Morrel S and Valery W, 2001). 2.2. EFFECT OF FEED SIZE DISTRIBUTION ON SAG MILLING The qualitative effect of changes in particle size distributions (PSD) on the SAG mill performance can be addressed by using the grind curves.

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Optimization of the make-up ball charge in a grinding

make-up ball diameter of about 1.7 inches, that is, a mixture weighted. toward 1.5 inches. (3) An increase of 12% in capacity was predicted with the optimum make-. up ball charge with respect to a ...

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(PDF) Influence of feed size on AG / SAG mill

When the feed size of a SAG mill becomes coarser, i.e. α r increases, the energy required to break the ore increases, i.e. φ r and φ f increases (Morrell et al., 1996; Morrell and Valery, 2001 ...

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Choosing a SAG Mill To Achieve Design Performance -

The SAG mill size should be checked by the manufacturer for accuracy, and their calculations should be done at the optimum conditions specified. This is the point where errors can be made because a smaller than reasonable chamber will cost less to buy and can look attractive if it is not realized what the penalty in throughput will be.

Read More
AN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND

2014-10-1 · 3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball charge) Incompetent ore 5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher

Read More
Comminution circuits for gold ore processing -

2005-1-1 · The optimum ball size for a given operation is a function of feed size, ore size, and competency, as well as mill operation conditions (speed, steel charge, and total mill volume). There is little consensus in this area.

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Mineral Processing Design and Operations |

Methods of estimating SAG mill volumes, mill charges, feed size and power consumptions and optimum speeds of rotation during operation are described. The operation and mechanism of grinding and size reduction is explained with the help of solved mathematical examples. Computation for determining SAG power index is illustrated.

Read More
SAG mill ball charge determination and its influence

1990-5-24 · Abstract: In semi-autogenous grinding (SAG), the grinding mill inventory, (i.e. volume of total charge, volume of ball charge, etc.) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t). A two-dimensional graphical method is presented for determining the actual ball charge within the total charge when ...

Read More
Optimization of the Design of SAG Mill Internals Using ...

2015-2-13 · Ball Size Evaluation The selection of an optimum top ball size for a large SAG mill is determined by several factors: wear rate, particle breakage effectiveness and liner damage. This example shows how 3D DEM can be used to provide quantitative input on each of

Read More
Optimizing your SAG mill operation - International

2007-3-21 · It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

Read More
SAG/AG SCU - Millwatch

CHARGE LEVEL. Maintaining an optimum charge in a SAG mill remains one of the fundamentals for efficient mill processing. If the charge level or the ball to charge ratio is incorrect, breaking liners and/or increasing power consumption is inevitable and can only result in degraded mill efficiency.

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Choosing a SAG Mill To Achieve Design Performance -

The SAG mill size should be checked by the manufacturer for accuracy, and their calculations should be done at the optimum conditions specified. This is the point where errors can be made because a smaller than reasonable chamber will cost less to buy and can look attractive if it is not realized what the penalty in throughput will be.

Read More
FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

2016-6-15 · respect with SAG mills being increasingly less sensitive as the ball charge is increased (Morrel S and Valery W, 2001). 2.2. EFFECT OF FEED SIZE DISTRIBUTION ON SAG MILLING The qualitative effect of changes in particle size distributions (PSD) on the SAG mill performance can be addressed by using the grind curves.

Read More
Optimization of a SAG Mill Energy System: Integrating

2019-7-1 · An optimization is carried out to minimize the yearly cost of energy for the operation of the SAG mill. This cost includes the energy consumption cost in $/kWh and the capital cost for the PV-BESS infrastructure, prorated over the life of the battery system, accounting for the discount rate through an annuity factor (Pamparana et al. 2019a, b).The energy requirements are defined by the SAG ...

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PARAMETER OPTIMIZATION OF LARGE SAG MILL

2021-6-17 · Abstract The authors analyze the influence of the semi-autogenous (SAG) mill parameters on the mill grinding efficiency, energy consumption and the tangential cumulative contact energy. This paper provides a new liner parameter design and optimization method, which offers theoretical guidance for the optimization design of liner parameters.

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Comminution circuits for gold ore processing -

2005-1-1 · The optimum ball size for a given operation is a function of feed size, ore size, and competency, as well as mill operation conditions (speed, steel charge, and total mill volume). There is little consensus in this area.

Read More
Mineral Processing Design and Operations |

Methods of estimating SAG mill volumes, mill charges, feed size and power consumptions and optimum speeds of rotation during operation are described. The operation and mechanism of grinding and size reduction is explained with the help of solved mathematical examples. Computation for determining SAG power index is illustrated.

Read More